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1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

1000 Ton/month Manual Anodizing Production Line with 8-12µm Film Thickness and 6500mm Max Profile Length

Tên thương hiệu: MEI-AL
Số mô hình: APL-2000T
MOQ: 1 bộ
giá bán: RMB9,000,000-11,000,000/set
Chi tiết đóng gói: Xuất khẩu Stander đóng gói
Điều khoản thanh toán: T/T
Thông tin chi tiết
Nguồn gốc:
Trung Quốc
đầu ra:
2000 tấn/tháng
Cách thức:
Nằm ngang
Chế độ hoạt động:
Bán tự động hoặc tự động
Độ dày màng Anodizing:
8-12µm
Chiều dài hồ sơ tối đa:
6500mm
Màu sắc:
Bạc bằng đồng màu nâu đen Champagne vàng
Xe Tăng Bên Trong Kích Thước:
8000 * chiều rộng * 3500
Điện áp:
380V~415v
Khả năng cung cấp:
1 bộ/6 tháng
Mô tả sản phẩm
2000Ton Manual Anodizing Production Line 8µM - 25µM Micron
2000T/month Manual Anodizing Production Line for aluminum profile anodizing processing.
Design Parameters
Equipment Name
Control Horizontal Anodizing Line
Output: 2000T/Month
Model Specifications
  • Model: Horizontal U mode
  • Operation style: Semiautomatic or Automatic
  • Racking method: Manual racking system
Design Conditions
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminum profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hours/month 300d/m × 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks Configuration
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process Details
Degreasing
  • Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
  • Treatment time: 2-5 minutes
Alkaline Etching
  • Capacity: 6 jigs(rack)/tank × 2 tanks = 12 jigs(rack)
  • Treatment time: 3-15 minutes
Neutralization
  • Capacity: 6 jigs(rack)/tank × 1 tank = 6 jigs(rack)
  • Treatment time: 1-5 minutes
Anodizing
  • Capacity: 3 jigs(rack)/tank × 5 tanks = 15 jigs(rack)
  • Current density: 130A/m²
  • Process time: 30 minutes
  • Unprocess time: 10 minutes
  • Total time: 40 minutes
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Anodizing process equipment overview
Colouring
  • Colour process: Mix Salts
  • Capacity: 2 jigs(rack)/tank × 1 tank = 2 jigs(rack)
  • Current density: 70A
  • Process time: 2-8 minutes
Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Capacity: 6 jigs(rack)/tank × 1 tank
  • Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
  • Each anodizing process tank requires 40min
  • Total jigs(rack)/year: (2rack × 5 tank × 60min/h) ÷ 40min × 600 hour = 9000 jigs(rack)
  • Design capacity: 50m²/jig(rack)
  • Area treatment/year: 9000 jigs(rack) × 50m²/jig = 450,000m²
Anodizing Treatment Weight
Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14444A/tank
  • Power Rectifier: 15000A = 5 units
  • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7777A/tank
  • Colour Rectifier: 8000A = 2 units
Process Chart
Process abbreviations: De = Degreasing, Rs = Rinsing, HW Rs = Hot Water Rinsing, AE = Alkaline Etching, Ne = Neutralization, An = Anodizing, Cl = Coloring, Sl = Sealing, MU = Material Unloading, Pc = Packing
Anodizing production line process flow chart