| Tên thương hiệu: | MEI-AL |
| Số mô hình: | APL-1000T |
| MOQ: | 1 BỘ |
| giá bán: | RMB9,000,000-11,000,000/set |
| Chi tiết đóng gói: | Xuất khẩu Stander đóng gói |
| Điều khoản thanh toán: | T/T |
This 1000T/month Manual Anodizing Production Line is engineered for high-volume aluminum anodizing operations, delivering consistent film thickness ranging from 8-25µm microns to meet diverse industrial requirements.
| Parameter | Specification |
|---|---|
| Equipment Name | Control Horizontal Anodizing Line |
| Output Capacity | 1000 Tons/Month |
| Model | Horizontal U Mode |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
| Process | Chemical Parameters | Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodising | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 2 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l | 3 Tanks |
6 jigs per tank × 1 tank = 6 jigs
Treatment time: 2-5 minutes
6 jigs per tank × 2 tanks = 12 jigs
Treatment time: 3-15 minutes
6 jigs per tank × 1 tank = 6 jigs
Treatment time: 1-5 minutes
3 jigs per tank × 5 tanks = 15 jigs
Current density: 130A/m²
Process time: 30 minutes
Unprocess time: 10 minutes
Total time: 40 minutes
Average anodizing layer: 0.36 × 1.3 × 30 × 0.77 = 10.81µm
Colour process: Mix Salts
2 jigs per tank × 1 tank = 2 jigs
Current density: 70A
Process time: 2-8 minutes
Sealing method: Medium or Normal Temperature
6 jigs per tank × 1 tank
Process time: 10-15 minutes
Each anodizing process tank requires 40 minutes
Total jigs per year: (2 racks × 5 tanks × 60 min/h) ÷ 40 min × 600 hours = 9000 jigs
Design: 50m² per jig
Each tank capacity: 100m²
Area treatment per year: 9000 jigs × 50m²/jig = 450,000m²
Monthly output: 450,000m² ÷ 350m²/T × 0.9 = 1157.1T ≥ 1000T
Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A per tank
Power Rectifier: 15,000A = 5 units
Colouring Tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A per tank
Colour Rectifier: 8,000A = 2 units
Process Abbreviations:
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing | AE = Alkaline Etching
Ne = Neutralization | An = Anodizing | Cl = Coloring | Sl = Sealing
MU = Material Unloading | Pc = Packing