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850T/M Capacity Aluminum Anodizing Machine with Integrated Quality Control and 8-12µm Anodizing Film Thickness for Aluminum Profile Production Line

850T/M Capacity Aluminum Anodizing Machine with Integrated Quality Control and 8-12µm Anodizing Film Thickness for Aluminum Profile Production Line

Tên thương hiệu: MEI-AL
Số mô hình: APL-850T
MOQ: 1 BỘ
giá bán: RMB8,500,000-10,500,000/set
Chi tiết đóng gói: Xuất khẩu Stander đóng gói
Điều khoản thanh toán: T/T
Thông tin chi tiết
Nguồn gốc:
Trung Quốc
Sản lượng hàng ngày:
850T/tháng
Tính năng:
Kiểm soát chất lượng tích hợp
Lợi thế:
Tiết kiệm chi phí
Độ dày màng Anodizing:
8-12µm
Điện áp đầu vào:
380V
báo cáo thử nghiệm máy móc:
Cung cấp
Khả năng cung cấp:
1 bộ/6 tháng
Làm nổi bật:

850T/M aluminum anodizing machine

,

anodizing machine with quality control

,

8-12µm anodizing film thickness

Mô tả sản phẩm
Integrated Control 850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line
Product Overview
850T/M Aluminum Anodizing Machine for Aluminum Profile Production Line
  • Anodizing production lines may incorporate robotic systems or automated material handling equipment to automate the loading and unloading of parts, improving efficiency and reducing the risk of human error.
  • Advanced anodizing lines feature inline measurement systems, such as eddy current or capacitance-based sensors, to continuously monitor the thickness of the anodized coating during the process, enabling real-time adjustments and process optimization.
  • Anodizing production lines can be equipped with advanced control systems that automatically adjust critical process parameters, like current density, temperature, and solution concentrations, based on feedback from inline measurement systems and predefined control algorithms.
Design Conditions
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Two fixtures/rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Specifications Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 3 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Treatment Process Details
Degreasing:
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
Alkaline Etching:
  • 6 jig(rack)/tank x 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
Neutralization:
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
Anodizing:
  • 2 jig(rack)/tank x 3 tanks = 6 jig(rack)
  • Current density: 130A/m²
  • Process time: 26min
  • Unprocess time: 7min
  • Total time: 26+7=33min
  • Average anodizing layer: 0.36*1.3*26*0.77 = 9.4µm
Colouring:
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
Sealing:
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank x 1 tank
  • Process time: 10-15min
Design Parameters and Settings
Anodizing Treatment Area:
  • Each anodizing process tank needs 33min, where total jig(rack)/year: (2 rack x 3 tank x 60min/h) ÷ 33min x 600 hour = 6545 jig(rack)
  • Design 51.4m²/jig(rack). Where every tank is 102.8m²
  • Area treatment/year: 6545 jig(rack) x 51.4m²/jig = 336,413m²
Anodizing Treatment Weight:
Monthly output: 336,413m² ÷ 350m²/T x 0.9 = 865T ≥ 850T
Power Consumption:
  • Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15000A = 3 units
  • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8000A = 1 unit
Process Chart Legend
Process abbreviations and descriptions:
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
850T/M Capacity Aluminum Anodizing Machine with Integrated Quality Control and 8-12µm Anodizing Film Thickness for Aluminum Profile Production Line 0