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200T/month Oxidation Production Line with Remote Monitoring and 8-12µm Anodizing Film Thickness

200T/month Oxidation Production Line with Remote Monitoring and 8-12µm Anodizing Film Thickness

Tên thương hiệu: MEI-AL
Số mô hình: APL-200T
MOQ: 1 BỘ
giá bán: RMB2,500,000-4,000,000/set
Chi tiết đóng gói: Xuất khẩu Stander đóng gói
Điều khoản thanh toán: T/T
Thông tin chi tiết
Nguồn gốc:
Trung Quốc
Dung tích:
200T/Tháng
Tính năng:
Nhanh chóng thay đổi
chức năng:
Giám sát và điều khiển từ xa
Độ dày màng Anodizing:
8-12µm
Chiều dài hồ sơ tối đa:
6500mm
Màu sắc:
Bạc bằng đồng màu nâu đen Champagne vàng
Khả năng cung cấp:
1 bộ/6 tháng
Mô tả sản phẩm
200T/Month Oxidation Production Line With Remote Monitoring And Control
Production Description
  • Anodizing production lines are designed with environmental considerations in mind
  • As production needs grow, mini anodizing production lines can often be expanded with additional automation modules
  • A mini anodizing production line can be integrated into a larger manufacturing process or assembly line
Process Tanks
Process Specifications Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 1 Tank
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l 1 Tank
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hours/month 300d/m * 20h/d = 600h/m
Racking system Two fixtures/rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380V 50Hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Treatment Process
1. Degreasing
  • 6 jig(rack)/tank * 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank * 2 tank = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank * 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 2 jig(rack)/tank * 1 tank = 2 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
  • Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm
5. Colour
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank * 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank * 1 tank
  • Process time: 10-15min
Design Parameters and Settings
1. Anodizing Treatment Area:
  • Each anodizing process tank needs 40min, where total jig(rack)/year: (2 rack * 1 tank * 60min/h) ÷ 40min * 600 hour = 1800 jig(rack)
  • Design 50m²/jig(rack). Where every tank is 100m²
  • Area treatment/year: 1800 jig(rack) * 50m²/jig = 90000m²
2. Anodizing Treatment Weight:
  • Monthly output: 90000m² ÷ 350m²/T * 0.9 = 231T ≥ 200T
3. Power Consumption:
  • Anodising Tank: 100m²/tank * 130A/m² ÷ 0.9 = 14444A/tank
  • Power Rectifier: 15000A = 1 unit
  • Colouring tank: 100m²/tank * 70A/m² ÷ 0.9 = 7777A/tank
  • Colour Rectifier: 8000A = 1 unit
Process Chart Legend
Code Description
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
200T/month Oxidation Production Line with Remote Monitoring and 8-12µm Anodizing Film Thickness 0